Experimental Motor
Information Form

AP and AN based composite propellant, candy motors, and N2O based hybrids are allowed at HOTROC experimental launches.

Reminder:  EX motors containing the following are specifically prohibited at this site:  double base propellants (i.e. AP, Nitroglycerine), use of catocene in excess of 3%, steel casings, liquid fuel motors, zinc/sulphur, black powder propellant.  We do not wish to inhibit this type of research but do not have the facilities i.e. bunkers or extreme standoff distances to allow safe firing of those motors at the HOTROC launch facility.

As a group involved in Experimental Rocketry, we want those entering this aspect of the hobby to fly successfully and safely.  If you are relatively new to experimental rocketry OR are flying an experimental motor at the HOTROC launch site for the first time, please fill out the following information sheet and provide it to the RSO prior to flying.  Although the use of this or any other reasonable questionnaire cannot completely prevent the possibility of motor failures, we believe that it can lower that probability somewhat for new EX fliers.  Please don't hesitate to ask questions.  The experienced EX fliers all remember the excitement of our first EX motors and are anxious to help.

1.  How many EX motors have you tested and what were the results? ____________________
_________________________________________________________________________
_________________________________________________________________________

2.  How many EX motors have you flown and what were the results?  ____________________
_________________________________________________________________________
_________________________________________________________________________

3.  Is this a "mix pac" or standardized formulation? (Y/N)  _____
     If yes, was the standard Kn and grain configuration used?  (Y/N) ______  

4. What is the basic formulation of the propellant (i.e 80% 200 micron AP, 15% R45HT and curative, 
    5% Al)?  Exact percentages are not required.  The following description would also be sufficient.
    (abt 80% 200 micron AP catalyzed by 2% CuO)
_________________________________________________________________________

5. What burn rate modifiers are used?  i.e. Copper Oxide, Iron Oxide, Potassium Dichromate, silver
wire, etc.  _________________________________________________________________

6.  What are the initial Kn and approximate maximum Kn for this motor and how were they determined?
_________________________________________________________________________
_________________________________________________________________________

7.  What is the expected pressure and how was it determined?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________

8.  a. How many motors were test fired in preparation using the combination of this Kn and formulation?
         ____________
     b. What were the results? (pressures, thrust, success or cato or burn thru)
         _____________________________________________________________________
         _____________________________________________________________________
         _____________________________________________________________________
         _____________________________________________________________________

9.  What is the nozzle throat diameter? ___________  What is the core diameter? ___________
      (What is the ratio of core area to nozzle area?  _________.  Why is this ratio important?
      ______________________________________________________________________)

     What is the propellant O.D. _______   What is the grain length? ______________
     (What is the ratio of web thickness to grain length?  ________  Why is this ratio
      important? _____________________________________________________________
)

10. What is the expected thrust?  _________,  burn time __________,  and total impulse ? ________.

11. What was done to control bubbles in the propellant? i.e. (vacuum processing and at what pressure,
addition of silicone oil with subsequent mechanical manipulation or the propellant, etc?)  ___________
       _________________________________________________________________________

12.  Casting and Storage Conditions:
       a. What were the approximate temp and humidity in the immediate environment
            when the motors were mixed and cast?  ________________________________________
       b. How have the grains been stored?  ____________________________________________
       c. How long has it been since they were cast? __________________________

13.  Appearance of the propellant?
       a. Do visible voids i.e. air bubbles exist in the propellant (Y/N)? ________   If yes, what size and
            how many are apparent?  ________________________________________________
       b. Did you weight the slugs or cut several open to test for consistency (lack of voids)
           (Y/N)  _________  If yes, what were the results? ______________________________
           ___________________________________________________________________
       c.  Did you slice off some of the propellant and bend it to see if it is flexible or brittle (Y/N)?
            ________? Which best matches the flexibility of the propellant (i.e. tire rubber, eraser,
            crumbly, silly putty, brittle,  etc. - and to what degree)? ____________________________
            _____________________________________________________________________ 
       d.  How spongy and compressible is the propellant (i.e. chalk, tire rubber, rubber eraser, silicone
            rubber or jello or polystyrene insulation, foam rubber)?  ____________________________
       e.  Is there a good bond between the casting tube and the propellant (Y/N)? 
            How do you know? ______________________________________________________
       f.   Is any de-bonding or propellant shrinkage visible (Y/N)?  ___________________________

 14.  How long is the core?  _________________________

       If you are unsure of item 13,  show us some samples.  There are members of the group who
are used to looking at propellant and have personal experience with what constitutes useable physical
characteristics.  They can also coach you on improving the next casting if the propellant appears to be
too soft etc. for you to risk putting it in your rocket.

 15.  What is the motor burn time in seconds?  _________________________  What material was
used to thermally insulate the case from the propellant?  ________________    How thick is this
insulation material?

16.  How are the front and back of the motor sealed?  (Please sketch and label.)

 

 

 

 

 

 

 

Name ________________________________          Date _____________________

Certification Level  __________       Tripoli Number  _____________